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Flight Report: Ballooncraft 2000 Micro Balloon
A seriously fun micro flyer

by Gary Kolesar

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JULY '00
balloon1.jpg Above: The BalloonCraft 2000 is an indoor micro flyer that will delight children of all ages.
 

"What an interesting yet simple-looking flying machine," I thought when I first opened the BalloonCraft 2000 box. Produced by Toytronix (www.toytx.com), the BalloonCraft 2000 turned out to be a reliable and highly maneuverable flyer. This lighter-than-air micro flyer has a 17-inch helium balloon fastened to a small gray drive unit that's shaped somewhat like the starship Enterprise, and it can be safely flown in your home. Assembly took just 15 minutes; shortly thereafter, it was cruising around my living room.

Inside the box, you'll find the 30-gram BC2000 vehicle, a set of five, 17-inch latex balloons, a balloon connector, a fill hose, a fill nozzle, a set of 25 plastic ballast plates, a detachable plastic hook and two cutout plastic figures. Also required are a portable helium tank (these can be purchased wherever party supplies are sold), a standard 9V alkaline battery for the infrared controller and a standard AAA alkaline battery for vehicle power.

The assembly and flight directions are short and well-written. Before you begin, carefully review the manual to ensure the most precise flight control. After you have installed the batteries, the balloon is fitted over a plastic balloon connector that is snapped onto a red LED light on the top of the drive unit. The balloon is then inflated with helium through a side vent until the unit begins to float. Then, enough plastic ballast plates are snapped onto the drive unit to make it just negatively buoyant. Helium gradually escapes through the latex, so more must be added periodically.

When I tested the BC2000, I found the helium in the balloon lasted for about a day's worth of flight, as long as I steadily removed the provided ballast plates to maintain a slight negative buoyancy. A longer-lasting alternative called "Super Hi-Float" is also available from Toytronix. This is a non-toxic, water-soluble sealant that is added to the balloon before inflation to extend the float time to up to a week. The instructions explain that because of the added weight of these 1/2-ounce sealant treatments, they are effective only at altitudes below 2,000 feet. balloon2.jpg Above: The bottom of the BC2000 drive unit.

SPECIFICATIONS
Model: BalloonCraft 2000
Manufacturer: Toytronix (www.toytx.com)
Type: balloon micro flyer
Size:
17-in. balloon with small suspended drive unit (see photos)
Weight:
30g (including one AAA battery)
Control system:
Toytronix infrared controller (supplied)
Power:
one 9V alkaline battery for the controller; one AAA alkaline battery for the drive unit. Note: the AAA battery should be replaced after 1 to 2 hours' flying time. Alternatively, 1.2V rechargeable Ni-Cd or NiMH batteries can be used, but the unit will have less thrust power. Rechargeable AAA alkaline batteries will work as well as normal alkaline batteries. The 9V battery in the controller rarely needs replacement.
Props:
lift is generated by one 50mm pusher propeller (T50A), computer-designed and molded with cambered- airfoil blades for optimum efficiency at slow flight speeds, for high-rpm direct drive on 1mm shafts. Nylon construction; weight: 0.5g.

Forward motion is generated by two 50mm low-rpm bi-directional props (T50X). These were designed for direct-drive use on low-power pager motors with a 1mm shaft. Nylon construction; weight: 0.44g.

Motors:
lift is powered by one Mabuchi 10mm 1.5V micromotor (M2VA) weighing 3.6g with a 1mm shaft diameter.

Forward motion is powered by two Mabuchi 6mm 1.3V pager motors (J20WA), each weighing 1.2g with a 1mm oversize shaft diameter and a 25mm lead length.

Hits
• Easy to assemble.
• Can be flown by inexperienced pilots.
• Inexpensive, safe and loads of fun to fly.

Misses
• None found at our altitude (around 300 feet above sea level); however, performance will be diminished in altitudes that are more than 2,000 feet above sea level.
 

THE DRIVE SYSTEM

The BC2000 uses state-of-the-art technology and, in my opinion, represents a significant breakthrough in micro-blimp design. The BalloonCraft 2000 maneuvers with two bi-directional rear-facing propellers and a horizontally positioned propeller that generates lift. It has been designed so that the horizontal prop may spin while the unit rests on the floor.

With a drive system such as this, piloting the BC2000 is akin to controlling a submarine or a space vehicle because it can travel in any direction and will continue to move without power until thrust for an alternate direction has been applied. The infrared ESC is quite responsive, and its toggle joystick is similar to the familiar Sony PlayStation controller; it feels as though you're playing a flight-sim game.

FLYING THE BC 2000

It doesn't take long to get the hang of flying the BC2000. First, turn on the drive unit's power switch; this causes the red LED in the back to blink until the controller unit has been turned on to synchronize it with the drive unit. Next, spin the vertical-lift switch on the controller to the left for "full lift" while keeping the joystick forward. This will synchronize the two units and program the drive unit to respond to one of four specific infrared transmission channels. (The other three channels can be programmed by holding the joystick in the other three directions, thereby allowing up to four BC2000 units to operate in the same room.)

The craft's altitude is controlled by your index finger on the front spinner switch, which spins the lift prop. The joystick controls direction in the yaw axis and forward and reverse motion. A red light on the joystick flashes when it sends a command, and a green light on the drive unit flashes to indicate that a command has been received. Commands can be sent around corners by bouncing the infrared signal off the walls and ceiling.

The two rear-facing drive propellers spin at multiple speeds in either direction, giving the pilot very precise control at even the slowest speeds. Directional errors and undesired spins can quickly be overcome by applying reverse thrust with the joystick. "Turbo" speed is available by pushing down on the top of the joystick; the unit's maximum velocity is about 3mph.

After I had flown the BC2000 around the living room a few times, I realized that it's quite a bit more than a plaything. Lurking beneath its simple facade is a sophisticated vehicle that also happens to be a lot of fun—safe and usable in most living rooms, even by those who have little or no RC experience (the manufacturer recommends that users be at least 12 years old). Experienced pilots will be impressed by its innovative design, ease of use and high-quality components.

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Left: The unit is inflated until it lifts off; then the hose is disconnected.

Right: Side view of the drive unit. Note the side valve, used to inflate the balloon.
 

PILOTING TIPS

Everyone who has seen the BC2000 has been intrigued by it and has wanted to take a turn at the controller. The first thing a beginning pilot needs to master is hovering. The trick here is to find the setting on the controller that will spin the lift propeller just fast enough to maintain a consistent height. Incremental bursts of vertical thrust will move it where you want it to go, but to maintain consistent height, you'll need a steady, even spin. Be sure to fly it in a room that is free of drafts, and stay away from air vents, moving people, ceiling and other fans, etc. Bright sunlight may also occasionally interrupt reception of the infrared signal.

After you get the hang of hovering, it's time to learn how to move the BC2000 around. This is done with the toggle joystick, which can be moved independently of the vertical lift control in a balancing act that's not much more difficult than walking and chewing gum, once you get used to it. The drive props will spin in either direction, and this makes it possible to rotate the unit without any forward momentum. It's easiest to constantly adjust forward motion with short bursts of thrust, compensating as you go for any errors you might make. In no time at all, you'll find that you can put the BC2000 wherever you want it.

A great deal of additional information about the BalloonCraft2000 can be found at Toytronix's excellent website: http://www.toytx.com. It includes a catalog of replacement parts and accessories (such as the helium tank and Super Hi-Float sealant). Also available on the website are action videos, flight tips, the full BC2000 instruction manual and contact information for Toytronix.   plane_article_end.gif - 160 Bytes

BC2000 MISSIONS

The BC2000 manual suggests a number of "flight activities" for the unit. These range in difficulty from circular flight and targeted landings for beginners to racing, balloon tag and flight combat for intermediate pilots; advanced pilots can attempt to use a plastic lift hook (also supplied) to rescue the two small human figures that come with the kit. Kids of all ages will get a big kick out of flying or even just watching it fly; my 3-year-old daughter, Amanda, couldn't quite get over the concept of a balloon that seemed to have a mind of its own and happily followed it around the house, calling "Come back!"

balloon4.jpg These activities are certainly fun and worth trying, but I've come up with a couple of additional angles.

  • Running the feline gauntlet. Although the manual warns that certain pets may be alarmed by the BC2000, that wasn't exactly how my cats reacted to it: instead, they viewed it as an unwelcome presence in their world that needed to be eaten, clawed, or—basically—destroyed. This set the stage for combat-style missions in which I maneuvered the BC2000 above an unsuspecting feline—close enough to attract attention but still out of range of slashing claws and bared fangs.

    Much like a defensive antiaircraft battery, my cat Zoobie found it diverting to launch herself up from the floor at the strange, hovering thing. If you try this with one of your own cats, you'll likely be surprised by how high it can jump without a running start. Thankfully, four extra balloons are provided with the kit. (Zoobie was somewhat surprised when she actually punctured one.)

  • Workplace high jinks. Much like the Goodyear blimp, the BC2000 can be used to deliver aerial messages and propaganda. The 17-inch balloon is hard to miss and has lots of space to write rude comments and other observations you might care to make about your office mates. This feature, combined with its unique appearance, makes the BC2000 ideally suited for a variety of amusing workplace deployments.

    You could, for example, write "GET A LIFE!" on the balloon with a Magic Marker and then fly it past the desk (or over the cube) of one of your more irritating coworkers. Or you could loosen up one of those interminable staff meetings by cruising the BC2000 in through the door and straight at your boss's head.

All in all, everyone who sees the BC2000 is impressed and delighted by it and wants a turn at the joystick. It's a good ice-breaker and an amusing diversion.

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© 2000  Air Age Publishing

Reprinted for Toytronix with Permission